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Posted (edited)

So the oher day my girlfriend was at a drive-thru in the Intrepid waiting on food when the car stalled (oil light came on but that was the only light). Later that day I waspicking my brother up from work, and was at a stoplight when it stalled on me. Just a slight shutter and then dead. Started right back up, although as I entered the highway on-ramp it reved higher than it should have, but it was fine after that.

The problem is that it's been fine since then. Took it to the mechanic on Monday and they were unable to get it to stall. He suggested either the fuel pump or the timing chains. Today still no luck, and my girlfriend needed it so she picked it up and it was problem free.

So..based on queries on Dodgetalk, my own guess, and the mechanic, here's the possible issues listed:

  • Timing Chains
  • Fuel Pump
  • Crankshaft Sensor
  • Dirty idle air motor
  • Throttle Body
  • Fuel Filter
I could be wrong, since diagnosing a problem isn't my forte, but I would think the throttle body would be ruled out, since it idles perfectly all of the time and the revs are always properly modulated, with the exception of those stalls. It's not like the Shadow, which I know needs a throttle body, as it idles somewhat high, never maintains a steady idle (fluctuates a 100 or so rpm), and usually wants to stall when it's cold or sometimes going in reverse.

Fuel Pump...I don't know the symptoms of a dying one, but I would think once it goes it goes and won't work anymore...not most of the time and sometimes stop working. I have no idea though.

The sensor, motor, and filter I'm not sure where to check/how to check as the repair manual I have doesn't say for any of them.

As for the timing chains...I know they need to be replaced, as it's about that time (almost 200,000 miles), and I planned on doing it soon anyway (which I think/hope would get rid of that sound I mentioned several months ago). My question is...can they make a car sall by them and the guides/tensioners being worn?

Really the only thing keeping me from having it done now is the question of the fuel pump and if it's linked to the stalling or not. I have the money to replace the chains or the fuel pump but not both. I just hope it's not the fuel pump.

Any advice/thoughts/other possible causes would be great. If possible I'd like to get this remedied before this weekend. Thanks guys!

Edited by Dodgefan
Posted
So the oher day my girlfriend was at a drive-thru in the Intrepid waiting on food when the car stalled (oil light came on but that was the only light). Later that day I waspicking my brother up from work, and was at a stoplight when it stalled on me. Just a slight shutter and then dead. Started right back up, although as I entered the highway on-ramp it reved higher than it should have, but it was fine after that.

The problem is that it's been fine since then. Took it to the mechanic on Monday and they were unable to get it to stall. He suggested either the fuel pump or the timing chains. Today still no luck, and my girlfriend needed it so she picked it up and it was problem free.

So..based on queries on Dodgetalk, my own guess, and the mechanic, here's the possible issues listed:

  • Timing Chains
  • Fuel Pump
  • Crankshaft Sensor
  • Dirty idle air motor
  • Throttle Body
  • Fuel Filter
I could be wrong, since diagnosing a problem isn't my forte, but I would think the throttle body would be ruled out, since it idles perfectly all of the time and the revs are always properly modulated, with the exception of those stalls. It's not like the Shadow, which I know needs a throttle body, as it idles somewhat high, never maintains a steady idle (fluctuates a 100 or so rpm), and usually wants to stall when it's cold or sometimes going in reverse.

Fuel Pump...I don't know the symptoms of a dying one, but I would think once it goes it goes and won't work anymore...not most of the time and sometimes stop working. I have no idea though.

The sensor, motor, and filter I'm not sure where to check/how to check as the repair manual I have doesn't say for any of them.

As for the timing chains...I know they need to be replaced, as it's about that time (almost 200,000 miles), and I planned on doing it soon anyway (which I think/hope would get rid of that sound I mentioned several months ago). My question is...can they make a car sall by them and the guides/tensioners being worn?

Really the only thing keeping me from having it done now is the question of the fuel pump and if it's linked to the stalling or not. I have the money to replace the chains or the fuel pump but not both. I just hope it's not the fuel pump.

Any advice/thoughts/other possible causes would be great. If possible I'd like to get this remedied before this weekend. Thanks guys!

Personally I can't see it being the timing chain, if the chain jumped a tooth it wouldn't be an intermittent problem, it would be a steady problem, and most likely lacking in power...

Fuel pump doesn't sound terribly good to me either, maybe a plugged filter, dirty injectors, etc etc etc. The fuel pumps on many vehicles with EFI have inertia switches, but they would kill the pump and wouldn't run again unless reset.

Crank (and/or) cam sensor should be able to be brought up with a scanning tool, should it not? It sounds pretty reasonable to me if it's pulled a fault code, but to replace the sensors without verifying they are the trouble is a money problem as far as I am concerned. If you KNOW they are the culprit sure....

Dirty IAC sure sounds like a possibility too. I think it's a good thing to check first, IMO anyways....

Throttle body might have wear issues at the shaft, but you should be able to alter the idle easily by moving the shaft with your hand at idle if that was the case....

Fuel filter is a maybe... there might be TWO filters as well, maybe a question to the forum you use as to how many filters the car actually has might be worth a try, I know people who have regularly changed ONE filter and later found they actually had two from the factory.

Is there any noticable lack of power, or does the idle just dump from time to time? Is there any issues of a hunting idle?

Posted
Personally I can't see it being the timing chain, if the chain jumped a tooth it wouldn't be an intermittent problem, it would be a steady problem, and most likely lacking in power...

Fuel pump doesn't sound terribly good to me either, maybe a plugged filter, dirty injectors, etc etc etc. The fuel pumps on many vehicles with EFI have inertia switches, but they would kill the pump and wouldn't run again unless reset.

Crank (and/or) cam sensor should be able to be brought up with a scanning tool, should it not? It sounds pretty reasonable to me if it's pulled a fault code, but to replace the sensors without verifying they are the trouble is a money problem as far as I am concerned. If you KNOW they are the culprit sure....

Dirty IAC sure sounds like a possibility too. I think it's a good thing to check first, IMO anyways....

Throttle body might have wear issues at the shaft, but you should be able to alter the idle easily by moving the shaft with your hand at idle if that was the case....

Fuel filter is a maybe... there might be TWO filters as well, maybe a question to the forum you use as to how many filters the car actually has might be worth a try, I know people who have regularly changed ONE filter and later found they actually had two from the factory.

Is there any noticable lack of power, or does the idle just dump from time to time? Is there any issues of a hunting idle?

It didn't throw an codes at the shop, there's no idle hunting, it idles at the same rpm consistently. no lack of power or idle jump either. The other stuff I'm not sure about. The one thing I do know is that the chains do need to be replaced soon.

We used it on my birthday and it behaved perfectly, so go figure.

Posted

I had a '93 Intrepid years ago with a a similar stalling issue--spent a few bucks on a few of the items you mention...didn't get it fully licked and, since my brother was commuting with it (the stalling never bothered me, as I would shift into neutral and restart everytime) and he would panic each time (don't ask), we traded it in...

Posted
I had a '93 Intrepid years ago with a a similar stalling issue--spent a few bucks on a few of the items you mention...didn't get it fully licked and, since my brother was commuting with it (the stalling never bothered me, as I would shift into neutral and restart everytime) and he would panic each time (don't ask), we traded it in...

I'm keeping it. :P

Sine I have no time and even less money this semester I'm just using the Prizm as my daily driver. Once school gets out I'll have time to look it over, although the chains are being replaced within a couple weeks hopefully.

Posted

Just a thought, but you said the oil light came on. On a lot of GM's the oil light is tied to the fuel pump, if it reads low oil pressure, it kills the pump to save the engine. Maybe just a oil sender going out, or just a twitch that one time.

Posted
Just a thought, but you said the oil light came on. On a lot of GM's the oil light is tied to the fuel pump, if it reads low oil pressure, it kills the pump to save the engine. Maybe just a oil sender going out, or just a twitch that one time.

Well it only came on when the engine stalled, although the engine light never came on. :huh:

Posted

I think, though I'm not positive- the newer GMs will disable the fuel pump with a low oil pressure signal, but won't the "check engine" or "service engine" light then stay on?

If the key is on and the engine stalls the oil light should come on...

I have a weird feeling the IAC might be plugged or fouled, or maybe oil is getting up into the IAC...?

  • 1 month later...
Posted
Try replacing the PCM fuse.

I'll check that. I haven't really updated much but it still stalls...but as always it does it when it feels like it and never when I want it to. It'll always stall when stopped or coasting/braking never when accelerating. Usually power just cuts altogether. However sometimes if I can catch it and give it gas it won't stall. When the does stall it'll start right back up like nothing happened and won't stall again for the rest of the day. It won't happen every day either. I don't drive as much, partly the stalling, partly gas prices, but we used it extensively today without a problem...go figure.

Now that summer's here I will actually have time to tend to it.

Oh and the oil level is fine.

Posted

Had the exact same thing happen with the Sebring. Its fairly common, from what I remember when I looked into it, basically all I discovered was that it happened to a lot of people, most of whom agreed that the 2.7 is a massive piece of worthless flaming $h!. Some people's cars ran fine, but died at a complete stop, others ran fine, but died at a complete stop and then wouldn't re-start. Ever.

Posted
Had the exact same thing happen with the Sebring. Its fairly common, from what I remember when I looked into it, basically all I discovered was that it happened to a lot of people, most of whom agreed that the 2.7 is a massive piece of worthless flaming $h!. Some people's cars ran fine, but died at a complete stop, others ran fine, but died at a complete stop and then wouldn't re-start. Ever.

I've heard of that too. It's a horrible engine design, but on the flip side it's only started ahppening withing the last 3k miles...so going 189k problem free is pretty good for any engine and amazing for one of these. :P

Worse comes to worse I drop a 3.2 or 3.5 in it, which may be cheaper anyway. Nice thing about Intrepids VS Sebrings is that the V6's are interchangeable without any modifications besides reshaping of the exhaust pipe.

Posted

I'd either check the oil pressure/level, since power to the fuel pump runs through the oil pressure switch. I'd also replace the fuel filter, should be located on the driver's side, under the rear door (IIRC). Other than that, you could test the cam or crank position sensors with a simple volt meter. You'll have three wires running to either sensor, one will be a ground, one will be a 5-volt reference signal, and the last one will be a signal wire. The sensor works like a pick-up coil in a distributor, being that it is a hall effect switch, there'll be a ring mounted normally to the back of the harmonic balancer (for the crank position sensor) or on the timing gear (for the cam position sensor) that will block the magnetic signal that the sensor puts off. From there the PCM can reference engine rpm and determine spark advance, fuel injeciton pulse, etc, etc. So really all you'd have to do is find out which wire is which, backprobe the signal wire and turn the engine over ever so slowly. If you had one, you could even use an oscilliscope (sp?) to watch for the square wave pattern that the sensor produces.

Posted
I'd either check the oil pressure/level, since power to the fuel pump runs through the oil pressure switch. I'd also replace the fuel filter, should be located on the driver's side, under the rear door (IIRC). Other than that, you could test the cam or crank position sensors with a simple volt meter. You'll have three wires running to either sensor, one will be a ground, one will be a 5-volt reference signal, and the last one will be a signal wire. The sensor works like a pick-up coil in a distributor, being that it is a hall effect switch, there'll be a ring mounted normally to the back of the harmonic balancer (for the crank position sensor) or on the timing gear (for the cam position sensor) that will block the magnetic signal that the sensor puts off. From there the PCM can reference engine rpm and determine spark advance, fuel injeciton pulse, etc, etc. So really all you'd have to do is find out which wire is which, backprobe the signal wire and turn the engine over ever so slowly. If you had one, you could even use an oscilliscope (sp?) to watch for the square wave pattern that the sensor produces.

k, I'll give it a shot, thanks a lot man! One question though...I took a look under the car and noticed there's a small oil leak from the oil pressure sending switch. I'm gonan replace it, but could that be part of the problem?

Posted

MOST definitely. If the PCM can't read oil pressure due to the switch leaking, then it'll cut power to the fuel pump thinking that the engine has stopped (wreck, roll over, whatever) so that there isn't a steady steam of fuel to come out of the electric pump and reduce a fire hazard.

Posted
MOST definitely. If the PCM can't read oil pressure due to the switch leaking, then it'll cut power to the fuel pump thinking that the engine has stopped (wreck, roll over, whatever) so that there isn't a steady steam of fuel to come out of the electric pump and reduce a fire hazard.

I'll replace it tomorrow then.

  • 2 weeks later...
Posted

Update:

Jessica took it to the shop to have the oil sending unit replaced. She got it back and was driving it to my brother's graduation. It apparently lurched violently but didn't stall while she was driving. She's asleep so I forget the exact description. There's also the smell of burning oil now she said, and it ended up stalling anyway. I took it for a drive tonight and I was only able to replicate the oil smell, the rest didn't happen so I can't describe it first hand.

It's gonna have to go back tomorrow...they must have done something wrong for oil to be burning like that. As for the other problems...I dunno.

Posted (edited)

Sadly things have gone from bad to worse.

We took it out tonight to do some late night food shopping (we like it quiet and it's cooler out oo). WQe got about halfway to the store when the car died while cruising down the road. Pulled off, and tried to start it. However, for teh first time, it refused to start. We had to wait about a minute before it finally started. We went into a parking lot to turn around and it stalled again, and then a third time...each time not wanting to restart right away. So after spending $90 to have the Oil Sending Unit replaced, it's actually worse now than it was before.

I think I'm going to take it to a dealer this week or next (need to get my paycheck first) and have them look at it VS the independent mechanic. Maybe they can find the cause....I want to be able to drive my car without having to worry about stalling dammit.

A couple bright spots: the oil burned off so the smell is gone, and now that it's summer my dad can hopefully help me do some of the mechanical work it needs (timing chains/tensioners/water pump and compressor) after he gets back from vacation. That should save a good chunk of change.

Edited by Dodgefan
Posted

Sorry about the problems!

My girlfriend's (Heather) Intrepid (with 2.7L enigine) as the the low oil pressure light come on at virtually every stop, but never stalls, shudders, or lurches to my knowledge, and I have driven it more than just several times. It does burn oil though. Hers has approximately 112,000 odd miles on it.

Posted
Sorry about the problems!

My girlfriend's (Heather) Intrepid (with 2.7L enigine) as the the low oil pressure light come on at virtually every stop, but never stalls, shudders, or lurches to my knowledge, and I have driven it more than just several times. It does burn oil though. Hers has approximately 112,000 odd miles on it.

Mine currently has 192,000 on it. Oil light never comes on, besides when it stalls (sometimes). It does burn some oil. Gonna have it looked at tomorrow one more time by the mechanic, if he finds nothing it's going to the dealer next week.

Posted

Sux dooode, ....modern electronics are such a pain in the rump. :(

Posted
Mine currently has 192,000 on it. Oil light never comes on, besides when it stalls (sometimes). It does burn some oil. Gonna have it looked at tomorrow one more time by the mechanic, if he finds nothing it's going to the dealer next week.

Well, if worst comes to worst, you could look into that 3.2 or 3.5 swap.

Posted

Well I just spent 2 hours working on the car for nothing. Today after work I went out and bought the sensor. Got home and looked at the manual. It said "the sensor is on the passenger side of the transaxle bellhousing. I'm like, ok...where is that then? The pictures they provide you are close ups and don't give you any specific location. After spending an hour trying to find it I located it, under the damn car. I had to turn the wheel as far as possible to try to get at it, which didn't work, so I had to get under the car. It is, of course, in a tight spot, I can't directly see it, I have to feel for it and get a ratchet in there to loosen the bolt. Took some time but I eventually got it out. FInal step was to unplug it from the plastic connector. I press down teh tab to release it...and the f@#king thing breaks!

SO now I dunno what to do, car won't start without the sensor, and I don't know what to do about the plug...I wonder if I can actually buy it, and if so if I have to cut and solder wires...because 1. I don't have a soldering iron, and 2 I haven't really soldered wires. Of course, since it won't start, I don't know how to take it to the mechanic without spending like a hundred bucks on a tow. This is rediculous. I should have just had them do it...but at the same time I'd be done by now if it weren't for the fact that the plug is made out of cheap ass plastic.

f@#king hate plastic. :censored::angry:

Posted

You don't have to solder wires for them to work... It's the best option, but not the only one.

Can you take a pic of what broke?

Posted

Try what we talked about last night o the phone, call me if you get stuck. Best of luck.

I'm off to UPS to load 950 packages on 4 trucks, ttyl. :yuck:

Posted

Well I got up bright and early this morning and made a trip to Lowell Used Auto. They had 1 Intrepid...conveniently someone had disconnected a bunch of hoses and tubing so I could actually get at the stupid sensor without having to get under the car. I unbolted it and cut the wire...and grabbed a couple other things. Altogether it cost me $15. Of course I stupidly forgot my wallet, so I had to go back home and then get it. -_-

Because I didn't want to deal with the hassle of getting back under the car, I took it to our mechanic, who did it free of charge. Just got it back, and just did some driving...no stalling yet. *fingers crossed*

Posted

Well after nearly a week of driving it around problem free, it's fairly safe at this point to say it was the crankshaft sensor. I'm happy, I can drive my car again worry free.

  • 2 weeks later...
Posted
Great you got it solved DF!

I just can't understand why a faulty crank sensor wouldn't have thrown/stored a code!!?!

Good question, and I don't know, but it was indeed the sensor. Been problem free since I replaced it. :D

  • 2 months later...
Posted

Glad to see you got her running, but I'm like everyone else, why didn't it throw a code. Those things are designed by default to start throwing codes when things like that get out of spec. But I will say that it IS a 2.7 and leave it at that.

Posted
Glad to see you got her running, but I'm like everyone else, why didn't it throw a code. Those things are designed by default to start throwing codes when things like that get out of spec. But I will say that it IS a 2.7 and leave it at that.

One of the great mysteries of the 2.7 I suppose. However the car's been flawless since it was replaced...just need some new front tires.

Posted (edited)
I'll just recommend my normal answer for the 2.7: open hood, pull pin on hand grenade, insert, run like hell!

I want to know how far my 194,000 mile one will go. :AH-HA_wink:

Edited by Dodgefan
Posted
I want to know how far my 194,000 mile one will go. :AH-HA_wink:

I'm wondering how long my '00 Jeep 4.0L will go...94k miles as of Monday.

Posted

The 4.0 I-6 will probably last longer than most engines produced today. ANY I-6 is a naturally strong and long-running motor simply because 9 times outta 10 they're built tougher than a safe vault. The only fault of them is that they're so tall, that's why pretty much everyone has moved away from them. Go back to the 70s and 80s when there were lots of I-6s, GM had the 250 and 292s, Ford had the 300, and DCX had the 225 (technically a slant 6, but close enough) and you basically couldn't kill any of them.

Posted
The 4.0 I-6 will probably last longer than most engines produced today. ANY I-6 is a naturally strong and long-running motor simply because 9 times outta 10 they're built tougher than a safe vault. The only fault of them is that they're so tall, that's why pretty much everyone has moved away from them. Go back to the 70s and 80s when there were lots of I-6s, GM had the 250 and 292s, Ford had the 300, and DCX had the 225 (technically a slant 6, but close enough) and you basically couldn't kill any of them.

Yeah, I know several people w/ 150-200k on '90s GCs...the weak link seems to be the transmission, but less so on the '99+ and up models like mine ..

Posted

Yeah the ones used in the 3rd gen vans were especially bad. That being said the transmission in the Intrepid is original. Or is it? According to Sixty4 it's probably a lie, or a mistake, or something. Can't be possible. No way.

Posted
Yeah the ones used in the 3rd gen vans were especially bad. That being said the transmission in the Intrepid is original. Or is it? According to Sixty4 it's probably a lie, or a mistake, or something. Can't be possible. No way.

I've read that the 1st gen GCs were available with a 5pd manual in '93-94..never seen one, though. I've driven a couple XJ Cherokees w/ the 4.0L and 5spd manual, not bad..

Posted
I've read that the 1st gen GCs were available with a 5pd manual in '93-94..never seen one, though. I've driven a couple XJ Cherokees w/ the 4.0L and 5spd manual, not bad..

Yeah, the 5-speed Aisin AX-15 manual. Very rare. I've never seen one either. On a side not, Did you know you could get a sexy woody Grand Wagoneer for 1993?

785px-1993-Jeep-Grand-Wagoneer-Front.jpg

Posted
Yeah, the 5-speed Aisin AX-15 manual. Very rare. I've never seen one either. On a side not, Did you know you could get a sexy woody Grand Wagoneer for 1993?

Yep..one year only..I've seen a few of them in Colorado...GCs, and Jeeps in general have long been very popular in Colorado...I think I read somewhere Colorado has the highest registration percentage of SUVs (and Jeeps) in the country.

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